MoldSim MCP Server MCP Server
Injection molding simulation expertise — materials, process validation, and DFM checks
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Status
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Connect
Published as moldsim-mcp on npm. Runs locally.
Known issues
27 problems reported by people outside the maintainer team. Issues filed by the project's own owners, members and collaborators are excluded — those are release checklists and internal refactors, not things that will go wrong for you. Showing 12.
Most discussed
bug: findMaterial() returns wrong results — no exact ID match priority
Bug
findMaterial() ranked results by array insertion order rather than match quality, causing wrong materials to be returned first.
Examples
| Query | Expected first result | Actual (0.4.2) |
|---|---|---|
pc |
pc (Polycarbonate) |
pp-copo (PP Copolymer) |
pa66-gf30 |
pa66-gf30 (PA66-GF30) |
pa6 (PA6 Nylon 6) |
Root cause
The filter q.includes(t) matched substring "pc" inside "ppcopo" (positions 1–2), and "pa6" inside
Read the thread · 2026-03-03 · closed · 1 comment
[feature] Dynamic cloud pricing on landing page
Implement a Cloudflare Worker (moldsim-pricing) that fetches current cloud compute prices from AWS, GCP, and Azure APIs on a daily cron schedule. Store prices in Cloudflare KV with history. Update the landing page to dynamically fetch and display prices instead of static values.
Endpoints:
GET /prices→ current prices (1h cache)GET /prices/history→ last 30 daysGET /prices/history/:date→ specific date
Instances to track:
- AWS: c6i.4xlarge, c6i.8xlarge, c7i.8xlarge, hp
Read the thread · 2026-03-01 · closed · 1 comment
[feature] Carbon footprint estimator — CO2 per part
Estimate carbon footprint per molded part based on:
- Material production CO2 (cradle-to-gate LCA data)
- Processing energy (machine power × cycle time)
- Cooling energy
- Scrap/regrind percentage
- Transportation (optional)
Output: kg CO2 per part with breakdown by source.
Data sources: PlasticsEurope Eco-profiles, published LCA studies.
Read the thread · 2026-03-01 · open · 0 comments
[feature] Fiber orientation tensor predictor — Folgar-Tucker model
Predict fiber orientation distribution using the Folgar-Tucker model.
Input: fiber parameters (length, diameter, volume fraction), flow conditions Output:
- Orientation tensor (a11, a22, a12) at different through-thickness positions
- Expected mechanical property variation
- Shell-core-shell structure prediction
This is critical for predicting anisotropic shrinkage and mechanical properties in glass-fiber reinforced parts.
Read the thread · 2026-03-01 · open · 0 comments
[feature] Interactive troubleshooting wizard
Step-by-step guided troubleshooting for common molding defects.
Unlike the current query_simulation_knowledge (single query), this would be a multi-turn conversation:
- User reports defect (e.g., 'sink marks')
- Tool asks: Where on the part? Near gate or far?
- User: Far from gate
- Tool asks: What's the wall thickness? Any ribs?
- ... narrows down root cause
- Provides prioritized corrective actions
Implement as a state machine or decision tree.
Read the thread · 2026-03-01 · open · 0 comments
Most recent
[feature] Simulation-to-reality feedback loop
Allow users to input actual production data (measured dimensions, weights, defects) and compare with simulation predictions.
This enables:
- Model calibration (adjust material properties)
- Confidence scoring (how well does simulation predict reality)
- Continuous improvement
Store feedback data for future ML training.
Read the thread · 2026-03-01 · open · 0 comments
[feature] CAD geometry analyzer via STEP parser
Parse STEP/IGES files to automatically analyze part geometry:
- Wall thickness distribution
- Undercuts detection
- Draft angle analysis
- Surface area and volume calculation
- Projected area (for clamp force)
- Flow length estimation
Could use opencascade.js (WebAssembly port of OpenCASCADE) or similar STEP parsing library.
This would enable fully automated DFM analysis.
Read the thread · 2026-03-01 · open · 0 comments
[enhancement] Material property unit converter (SI ↔ Imperial)
Add a utility tool convert_units or option to display material properties in Imperial units.
Common conversions needed:
- °C ↔ °F (temperatures)
- MPa ↔ psi (pressures, modulus)
- W/mK ↔ BTU/hr·ft·°F (thermal conductivity)
- kg/m³ ↔ lb/in³ (density)
- mm ↔ inches (dimensions)
Many US-based molders work in Imperial units.
Read the thread · 2026-03-01 · open · 0 comments
[enhancement] Export simulation spec to Moldflow XML format
Export the simulation specification generated by generate_simulation_spec in Moldflow Study (*.sdy) or XML format.
This would allow users to directly import the spec into Autodesk Moldflow Insight, saving setup time.
Alternatively, support Moldex3D project format as well.
Read the thread · 2026-03-01 · open · 0 comments
[enhancement] Add bio-based materials (PLA, PHA, PBS)
Add sustainable/bio-based materials to the database:
- PLA (Polylactic acid) — most common bioplastic
- PHA (Polyhydroxyalkanoate) — marine biodegradable
- PBS (Polybutylene succinate) — compostable
Include processing differences from conventional materials (lower temps, moisture sensitivity, crystallization behavior).
Read the thread · 2026-03-01 · open · 0 comments
[enhancement] Add thermoset materials (epoxy, BMC, SMC)
Extend the material database to include thermoset materials:
- Epoxy (generic)
- BMC (Bulk Molding Compound)
- SMC (Sheet Molding Compound)
Thermoset processing is fundamentally different — cure kinetics instead of cooling, exothermic reaction, different process parameters.
Requires extending the Material interface for cure model (Kamal model or similar).
Read the thread · 2026-03-01 · open · 0 comments
[feature] Weld line strength estimator
Estimate weld line strength based on material type and meeting angle.
Factors:
- Material type (amorphous retain ~90%, semi-crystalline ~70-80%, filled ~50-60%)
- Melt front temperature at weld
- Meeting angle (>135° is strong, <90° is weak)
- Packing pressure at weld location
Output: estimated strength retention percentage and recommendations.
Read the thread · 2026-03-01 · open · 0 comments
See all 17 reports Pod holds for MoldSim MCP Server — of 27 qualified upstream.
Firsthand observations
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